In today's fast-paced world of manufacturing and distribution, efficiency is key. Chain Drive Live Roller (CDLR) conveyors are a type of powered conveyor system specifically designed for handling heavy loads. These conveyors employ a series of rollers connected by chains, where each roller is powered by the movement of the chain. The system is particularly effective for transporting pallets, drums, or other heavy containers across industrial settings. The rollers are typically mounted on a steel frame, with chains running on the sides of the rollers to drive them, making it distinct from gravity or belt-driven systems.

The Advantages of CDLR Conveyors:

  • High Load Capacity: Their robust construction allows them to handle heavy loads, making them suitable for industries dealing with heavy or bulky items.
  • Versatility: They can be configured to accommodate various product sizes and shapes, making them adaptable to diverse applications.
  • Durability: Built for heavy-duty use, CDLR conveyors offer long-term reliability and require minimal maintenance.
  • Flexibility: These conveyors can be configured in various layouts, including straight lines, curves, and inclines/declines to fit your specific needs.

How are Roller Chain & Sprockets used in CDLR Conveyors

In CDLR conveyors, roller chains are used to transmit power from one roller to the next. Each roller has sprockets affixed to one or both ends, which connects to the chain. As the chain moves, it rotates the sprockets, thereby driving the rollers. This setup ensures that the entire length of the conveyor moves in unison, providing a smooth and controlled transport of goods. The chain's movement is generally powered by a motor at one end of the conveyor system.

Types of Roller Chains Used in CDLR Conveyors

Different types of roller chains are used in CDLR conveyors depending on the specific application, environment and load requirements:

Types of Sprockets in CDLR Conveyors

Sprockets play a crucial role in engaging with the roller chain and transmitting power to the rollers. Different types of sprockets are used based on the requirement, but the two most common are:

  • Type A Plate Sprockets: These sprockets are typically bored out fit to the diameter of the roller and are typically welded directly to the roller.
  • Double Single Sprockets: These sprockets are designed to use two single strand roller chains allowing the chains to run from roller to roller. Typically these sprockets are bored to the shaft size with a added keyway & setscrews. This allows them to be easily replaced in the future.

Applications of CDLR Conveyors:

  • Manufacturing: Assembly lines, packaging, and general material handling within factories.
  • Distribution Centers: Sorting, transporting, and order fulfillment.
  • Warehousing: Moving goods throughout the warehouse, including loading and unloading areas.

Nitro Chain: Your Partner in CDLR Conveyor Roller Chain & Sprocket Solutions

At Nitro Chain, we understand the importance of reliable and efficient conveyor systems. We offer a comprehensive range of high-quality roller chains and sprockets designed to meet the demanding requirements of CDLR conveyors. Contact us today to discuss your specific needs and let our experts help you optimize your material handling operations.